Pneumatic Conveying System/Pneumatic Conveyor Suppliers
The pneumatic conveying system is a method for conveying material through a pipeline by using a gas stream which has a certain speed, and has been used since long time ago. It was used to transport mail earlier and was used to transport bulk materials such as cotton and sand. At present, pneumatic conveying with roots blowers have been widely used in iron-casting, chemical, petrochemical material, grain processing and storage, machinery manufacturing.
To support clients with a customized, complete and efficient pneumatic conveying solution, it requires multiple steps from precise planning to accurate and professional engineering. TCV’s (Taiwan Control Valve) R&D team always provides the solutions that match all required details.
By simulating each client’s requests with through knowledge about all particle types, TCV R&D team can easily adapt the system with the finest tuning for reaching the best conditions. By considering several factors such as particle size, material scattering pattern & contamination, operation temperature, repose angle, diverting plan and even conveying distance, speed, routine or kinetic energy, it brings out all the mandatory required information for ensuring well-planned operations. In order to accomplish such actions, TCV has built up a testing facility for collecting the most precise data.
FEATURES :
*Delivery the bulk materials directly, no packaging required, with high efficiency.
*Simple structure, occupies less space and also with low maintenance cost.
*With automatic remote control, less labor, so lower management in cost.
*The conveying routine is flexible, makes the plant configuration is more rationalized.
*During the conveying process, the material can reserved it finest quality from the start to the end, it won’t have the problem of getting moisture, dirty or contamination, on the other hand, less dust and more environmental.
*The process of mixing, grading, drying, heating, cooling and separating materials can be carried out simultaneously during the conveying process.
*Conveniently achieves concentration, dispersion, height, long distance and for
many different materials, such as powder, granules and pellet.
Flow Control System
Flow control plays a key role in system management and aside from batch type or semi-continuous type, TCV’s continuous pneumatic conveying solution provides a higher product value with low overall cost.
This continuous pneumatic conveying solution offers several advantages, including easy installation & maintenance, automatic flow adjustment, simple setting & operation, low maintenance cost, fully accessible PLC and HMI for easy online
Air Control Unit (ACU)
ACU is specially designed to use with dense phase conveying system. When conveying under dense phase condition, referring as high pressure, low gas velocity and high particle air ration, the granule or powder will create a slug flow. In this situation, ACU becomes a necessity for controlling and offering precise air amount to stabilize the flow.
Important components & functions：
Venturi flow control valve : control the air in-flow amount。
Pressure control unit : include pressure and flow transmitters that provide signals for adjusting air conveying volume。
ACU controller : built with a microprocessor, it manages flow data analysis and sends signal to the venturi valve for air in-flow adjustment。
ACU Features：
*Manage air in-flow to stabilize the conveying flow。
*Equipped with auto sensor, when there is possible blockage, ACU conveying air-in-flow for cleaning and eliminate the clog in the pipeline。
*Reduce vibration caused by pressure changes within pipeline。
*Reduce unnecessary air-in-flow for optimized power saving。
*Auto system shuts down when a serious clogging is unable to be discharge。
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